
SECTION 13.
21X
MEASUREMENTS
built-in thermistor.
Errors in
the thermocouple
and
reference
temperature
polynomials
are
extremely small,
and
error
in
the voltage
measurement
is negligible.
To
illustrate
the relative
magnitude
of
these
errors in
the environmental
range, we
willtake a
worst case
situation
where all errors
are
maximum
and additive. A
temperature
of 45oC
is measured
with
a type
T
(copper-constantan)
thermocouple,
using
the
*SmV
range.
The
nominal accuracy
on
this
range is
2.5pV
(0.05%
of SmV), which
at 45oC
changes the
temperature by
0.06"C.
The
RTD is
25oC
but
is
indicating 25.3oC,
and
the
terminal
that the
thermocouple is connected to is
O.3oC
cooler
than
the
RTD.
TABLE
13.4-4.
Example of Errors in
Thermocouple
Temperature
Source Error
oC
o/"
of Total Error
loc
1ol"
Slope
Error Error
13.4.2
USE
OF
EXTERNAL
REFERENCE
JUNCTION
OR JUNCTION
BOX
An
externaljunction box is
often
used
to
facilitate
connections and to reduce the
expense
of
thermocouple
wire when the
temperature measurements
are
to
be
made
at
distance from the 21X.
In most situations, it is
preferable
to
make
the
box the
reference
junction,
in which case its
temperature
is
measured and used
as the reference
for
the
thermocouples; copper wires
are
run from
the
box
to the
21X
(Section
7.4).
Alternatively, the
junction
box can be used
to couple
extension
grade
thermocouple wire
to the
thermocouples
being
used
for measurement,
and
the 21X
panel
used as the
reference
junction.
Extension
grade
thermocouple
wire
has a
smaller temperature range than standard
thermocouple
wire,
but meets the same limits
error within that range. The
only
situation
it would
be
necessary
to use extension
grade
wire instead of a external measuring
junction
is
where
the
junction
box
temperature
is outside
the range of reference
junction
compensation
provided
by the
21X. This
is only
a factor
when
Lsing type
K
thermocouples, where
the
upper
limit
of the
reference
compensation
li
is
100oC and the upper limit of the
extension
grade
wire
is
200oC. With
the other
types of
thermocouples,
the reference
compensation
range
equals or
is
greater
than the
extension
wire
range.
In
any case, errors
can
arise
if
temperature
gradients
exist within the
junction
box.
Figure 13.4-3 illustrates
a typical
junction
box.
Terminal
strips
will
be a different
metalthan
the
thermocouple wire. Thus, if
a temperature
gradient
exists
between A
and A'or
B
and
B',
the
junction
box will
act as another
thermocouple in series,
creating
an error in
the
voltage
measured by the 21X. This
thermoelectric offset
voltage
is
a
factor whether
or not the
junction
box is used for the reference.
It can
be
minimized by making
the
thermal
conduction between
the two
points
large
and
the distance small. The best
solution
in the
case where extension
grade
wire
is
being
connected to thermocouple
wire
would
be to
use
connectors
which
clamped
the
two
wires
in
contact with each other.
Reference Temp.
TC
Output
ANSI
0.01
x 20oC
Voltage
Measurement
Reference
Linearization
Output
Linearization
36.1
69.6
60.1
23.2
0.6
1.0
0.2
0.06
0.001
0.001
7.03.6
0.1
0.'l
0.1
0.1
Total Error
With ANSI
error
Assuming 17o
slope error
100
100
1.662
0.862
13-14
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